Swift Upgrade: Replacing Adur and Worthing Council's Aging ABAC Piston Compressor with a State-of-the-Art Hertz HGS 15kW Screw Compressor
Posted on September 14, 2025 by Airlink Compressors Team
In the fast-paced world of local government operations, reliability is everything. For Adur and Worthing Council, maintaining efficient compressed air systems is crucial for everything from wastewater treatment to facility maintenance. But when their trusty old ABAC piston air compressor started showing its age—frequent breakdowns, high energy consumption, and inconsistent performance—it was time for a change. Enter Airlink Compressors, delivering a seamless replacement with the cutting-edge Hertz HGS 15kW screw compressor, installed and commissioned in record time. Here's the story of how we transformed their operations without missing a beat.
The Challenge: An Outdated Workhorse Reaching the End of the Line
The council's ABAC piston compressor had served them well for years, powering essential pneumatic tools and processes across their sites. However, like many piston models, it was beginning to wear out. Key issues included:
- Rising Maintenance Costs: Regular oil changes, valve replacements, and part failures were becoming more frequent, eating into budgets.
- Energy Inefficiency: Piston compressors are notorious for higher energy use compared to modern alternatives, leading to elevated electricity bills.
- Downtime Disruptions: Unplanned outages meant delays in critical council services, from public works to environmental management.
The team at Adur and Worthing Council knew they needed a reliable, efficient upgrade that wouldn't disrupt daily operations. After evaluating options, they turned to Airlink Compressors for expert advice. Our assessment confirmed that a screw compressor was the ideal solution—offering quieter operation, lower energy costs, and superior durability.
The Solution: Introducing the Hertz HGS 15kW Screw Compressor
We recommended the Hertz HGS 15kW rotary screw compressor, a powerhouse designed for industrial and commercial applications like those in public sector facilities. Why this model? Here's what sets it apart:
- High Efficiency and Performance: With a 15kW motor, it delivers a consistent flow rate of up to 2.5 m³/min at 7 bar, ensuring ample air supply for demanding tasks without overworking the system.
- Energy Savings: Screw technology inherently uses 20-30% less energy than piston compressors, thanks to its continuous duty cycle and variable speed drive (VSD) options for load matching.
- Low Maintenance Design: Features like an integrated airend, advanced cooling, and minimal moving parts mean fewer service calls and longer intervals between maintenance.
- Quiet and Compact: Operating at under 70 dB(A), it's perfect for indoor installations, and its space-saving footprint fits seamlessly into existing setups.
- Eco-Friendly: Compliant with modern standards, it reduces carbon emissions—aligning with the council's sustainability goals.
Sourced directly from Hertz's reliable lineup, this compressor promised not just reliability but a tangible ROI through reduced operational costs.
Record-Time Installation: Precision and Efficiency in Action
At Airlink Compressors, we pride ourselves on minimizing disruption. What could have been a multi-week project was completed in just three days—from site survey to full commissioning. Here's how we did it:
- Day 1: Assessment and Removal Our certified engineers arrived on-site early, conducting a thorough evaluation of the existing ABAC setup. We safely decommissioned the old piston compressor, ensuring zero impact on council operations by scheduling during off-peak hours. All waste was recycled responsibly, in line with environmental regulations.
- Day 2: Installation The new Hertz HGS was delivered pre-assembled for quick setup. We integrated it with the council's existing piping, electrical systems, and controls. Custom mounting and vibration isolation ensured a stable, noise-free installation. Airlink's team handled all connections, including the dryer and filtration units, for a complete turnkey solution.
- Day 3: Commissioning and Testing Final checks included pressure testing, leak detection, and performance calibration. We ran full-load simulations to verify output and trained the council's maintenance staff on operation and basic troubleshooting. By end of day, the system was live—delivering clean, dry compressed air at optimal efficiency.
This lightning-fast timeline was made possible by our in-house expertise, pre-planned logistics, and close collaboration with the Adur and Worthing team. No overtime for them, no delays in services for residents.
The Results: A Smoother, Greener Operation for the Community
Since going live, the Hertz HGS has been a game-changer. Early feedback from the council highlights:
- Immediate Reliability: No hiccups in the first month, with 24/7 uptime.
- Cost Reductions: Projected annual savings of 25% on energy and maintenance, freeing up funds for public services.
- Enhanced Sustainability: Lower noise and energy use support the council's net-zero ambitions.
Mark Thompson, Facilities Manager at Adur and Worthing Council, shared: "Airlink Compressors turned what could have been a headache into a hassle-free upgrade. The new Hertz compressor is already paying dividends, and their team's professionalism was top-notch."
Why Choose Airlink Compressors for Your Next Upgrade?
At airlinkcompressors.com, we're more than suppliers—we're partners in efficiency. With decades of experience in compressed air solutions, we handle everything from assessment to aftercare. Whether you're a council, factory, or workshop, our rapid installations and expert support ensure you stay productive.
Ready to breathe new life into your air system? Contact us today for a free consultation. Let's compress the competition—together!